直線振動給料機(jī)
 

[摘要]: 本課題是針對輸液袋灌裝生產(chǎn)線輸送設(shè)備部分的設(shè)計。隨著醫(yī)藥包裝材料的不斷發(fā)展，目前在大輸液生產(chǎn)中廣泛使用的玻璃輸液瓶有逐步被一次性軟包裝輸液袋取代的趨勢。與玻璃瓶相比較，輸液袋有著眾多玻璃瓶所不能比擬的、順應(yīng)醫(yī)療改革與發(fā)展的優(yōu)點(diǎn)，如節(jié)約資源,減少環(huán)境污染,體積小,重量輕,灌裝工藝簡單,消毒滅菌安全，能避免交叉感染等。鑒于此，研制先進(jìn)的軟包裝輸液袋生產(chǎn)線已成為國內(nèi)的重要課題。輸送設(shè)備作為輸液袋灌裝生產(chǎn)線的重要組成部分，其主要完成灌裝線輸液袋灌裝后瓶子輸送工作，整個輸送設(shè)備主要由溜槽、振動機(jī)、圓盤、皮帶輪、板彈簧、直線軌道等部分組成。本設(shè)計詳細(xì)闡述了大輸液灌裝系統(tǒng)的現(xiàn)狀與前景；概述了輸送設(shè)備設(shè)計的基本原則；全面剖析了輸送設(shè)備的整體的結(jié)構(gòu)、工作原理；具體設(shè)計了各主要組件的結(jié)構(gòu)，并對相關(guān)要素進(jìn)行了計算、分析與比較，主要包括溜槽尺寸設(shè)計與確定，機(jī)器內(nèi)部結(jié)構(gòu)的設(shè)計與確定，振動機(jī)選型與板彈簧設(shè)計、分析與介紹等；最后對輸送設(shè)備的整體與主要組件繪制了詳細(xì)的裝配圖與零件圖。

關(guān)鍵字:輸液袋、灌裝線輸送設(shè)備、直線軌道

Abstract:
This paper is the design of cap sealing device in the assemble line of the filling of infusing bag. With the development of the material of medical packing, currently, there comes the tendency of the replacement of glass infusing bottle which is widely used in mass infusion production by the one time soft infusion bag. Comparing with glass bottles, this bag follows the development of medical reform,and it has the advantages that the glass ones can not surpass , Such as, saving resources, reducing environment pollution, smaller volume, light weigh ,simple filling process , the safe disinfection avoiding cross-infection. Based on this, the research of the advanced assemble line of filling soft infusion bag has become the important study in our country. Cap sealing device is the main part of the line，and it main work is passing the vases after they are infused. The whole device consists of turning arm，head of perm，rotating mechanism, air mechanism, air cylinder of stretches and pendulum，air cylinder of ellipse piston。The current situation and prospect of the system are expounded detailed. And it summarizes the basic principles of the design of cap sealing device and analyzed the whole structure, movement and designed the structures of the main parts and give some calculations, analyzation and comparisons to the relative essential factors which includes and the define of the movement rotate arms and its dimensions, the dimensions of heating parts; the design of inner structure and power, and the design of air drive and vacuum system and air control valve and the brief introduction of air appendix, and also the design of air cylinder of stretches and pendulum，air cylinder of ellipse piston，The free manipulators of two degrees and then analyzation and introduction. In the end, the fix drawing, part drawing and principle drawing are dearly draw about the whole system.
Keywords: infusion bag, the device of cap sealing in filling assemble line, structure, movement.
                       
目錄
1.前言-----------------------------------------------------------------1
2.直線振動給料機(jī)的設(shè)計-------------------------------------------- 2
2.1大輸液灌裝系統(tǒng)的現(xiàn)狀與前景---------------------------------- 3
2.1.1玻璃瓶輸液生產(chǎn)的洗灌封聯(lián)動生產(chǎn)線--------------------------- 3
2.1.2 塑料包裝輸液生產(chǎn)發(fā)展的方向-------------------------- 4
2.1.2.1 塑包與玻璃瓶輸液的簡要比較--------------------------5
2.1.2.2 大輸液軟包裝技術(shù)與藥用丁基膠塞生產(chǎn)技術(shù)-------------- 6
2.1.2.3 三合一無菌包裝技術(shù)在輸液生產(chǎn)中的應(yīng)用---------------- 6
2.1.2.4 制袋、灌裝、封口軟袋包裝輸液工藝技術(shù)的現(xiàn)狀----------- 7
2.2 設(shè)計基本原則-------------------------------------------------- 8
2.2.1機(jī)器設(shè)計基本原則------------------------------------------- 9
2.2.2 機(jī)器零件設(shè)計基本原則--------------------------------------- 9
2.2.3機(jī)架設(shè)計準(zhǔn)則和要求----------------------------------------- 11
2.2.3.1.機(jī)架設(shè)計的準(zhǔn)則----------------------------------------- 11
2.2.3.2機(jī)架設(shè)計一般要求--------------------------------------- 12
2.3 灌裝線輸送設(shè)備---------------------------------------------- 14
2.3.1 輸送設(shè)備工作原理和應(yīng)用范圍------------------------- 14
2.3.2結(jié)構(gòu)分析和設(shè)計方案的確定--------------------------------- 14
2.3.2.1 輸送設(shè)備在各部分的工作作用-------------------------- 14
2.3.2.2 設(shè)計方案的確定 ---------------------------------------- 14
2.3.3 振動溜槽結(jié)構(gòu)分析和和選型--------------------------------- 15
2.3.3.1螺旋溜槽結(jié)構(gòu)分析---------------------------------------- 16
2.3.3.2螺旋溜槽的選型------------------------------------------- 17
2.4設(shè)計計算------------------------------------------------------ 19
2.4.1 運(yùn)動學(xué)參數(shù)的選擇和計算------------------------------------ 24
2.4.2工藝參數(shù)的計算-------------------------------------------------- 26
2.4.3動力學(xué)參數(shù)的計算-------------------------------------------- 28
2.4.4 彈簧的選型和彈簧振動方向分析---------------------------------- 30
2.4.4.1 彈簧的選型 ----------------------------------------------- 33
2.4.3.2 彈簧振動方向分析----------------------------------------- 34
2.4.3.3 確定機(jī)架--------------------------------------------------- 35
2.4.3.4 底座機(jī)架參數(shù)：---------------------------------------------35
2.5 輸送機(jī)安裝與調(diào)整------------------------------------------- 36
2.5.1 安裝順序---------------------------------------------------- 37
2.5.2 安裝技術(shù)要求------------------------------------------------ 37
2.5.2.1機(jī)架的安裝------------------------------------------------ 38
2.5.2.2 軌道的安裝----------------------------------------------- 66
2.5.3輸送機(jī)的調(diào)整----------------------------------------------- 66
3.總結(jié)-------------------------------------------------------------- 68
4.致謝------------------------------------------------------------- 69
5.參考文獻(xiàn)-------------------------------------------------------- 70
附錄：A 外文資料及翻譯，B 裝配圖及零件圖