數(shù)控車床的六角回轉(zhuǎn)刀架的機(jī)構(gòu)設(shè)計(jì)





摘要


本文主要研究數(shù)控車床的六角回轉(zhuǎn)刀架的機(jī)構(gòu)結(jié)構(gòu)和動(dòng)作原理。六角回轉(zhuǎn)刀架主要分為分度機(jī)構(gòu)、液壓機(jī)構(gòu)、精定位機(jī)構(gòu)三大機(jī)構(gòu)。分度機(jī)構(gòu)負(fù)責(zé)刀架的主要?jiǎng)幼?，精定位機(jī)構(gòu)決定了刀架重復(fù)定位的精度。本文拼提出一套可行的設(shè)計(jì)方案，并就分度機(jī)構(gòu)和精定位機(jī)構(gòu)進(jìn)行詳細(xì)的研究和設(shè)計(jì)。其中分度機(jī)構(gòu)的核心設(shè)計(jì)方案采用端齒盤離合器，精定位機(jī)構(gòu)的核心設(shè)計(jì)方案采用插銷機(jī)構(gòu)。最終,完成了數(shù)控車床的六角回轉(zhuǎn)刀架的機(jī)構(gòu)設(shè)計(jì)。


關(guān)鍵詞：數(shù)控；車床；六角回轉(zhuǎn)刀架；機(jī)構(gòu)；設(shè)計(jì)

 




The instiution design of turret carriage


ABSTRACT


Production become more efficient and the pursuit of the machine tool change process automation becomes necessary, a variety of automatic tool changer came into being. The most representative is hexagonal rotating turret, it is economical and practical.

This paper studies the institutional structure and operation principle of the hexagonal rotating turret of lathe .The hexagonal rotating turret is divided into sub-degree rotating turret part, hydraulic pressure part, the final precise positioning mechanism part. The sub-degree rotating turret part makes the turret turning ,the final precise positioning mechanism part determines the repeat positioning accuracy of turret. This paper proposes a viable spell design, and make main design on sub-degree institutions and the final positioning mechanism for detailed study .and design of sub-degree institutions where the core design with the crown wheel clutch, precision positioning mechanism with bolt part core design . Finaly completed the instiution design of hexagonal rotating turret .


Keywords:  instiution ；design ；turret ；carriage


 


 


目錄


摘要 I

ABSTRACT II

第一章 緒論 1

1.1前言 1

1.2數(shù)控技術(shù)的發(fā)展趨勢 2

1.3我國數(shù)控機(jī)床的現(xiàn)狀與發(fā)展前景 3

1.4自動(dòng)換刀技術(shù)及數(shù)控車床的自動(dòng)換刀裝置 4

1.5本課題研究的內(nèi)容 5

第二章 自動(dòng)換刀技術(shù)發(fā)展 6

2.1自動(dòng)換刀技術(shù)產(chǎn)生的背景及其意義 6

2.2自動(dòng)換刀裝置的形式 6

2.2.1回轉(zhuǎn)刀架式自動(dòng)換刀裝置 6

2.2.2換主軸換刀 9

2.2.3更換主軸箱換刀 9

2.2.4帶刀庫的自動(dòng)換刀系統(tǒng) 10

2.3自動(dòng)換刀裝置未來的發(fā)展方向 11

第三章 數(shù)控車床的六角回轉(zhuǎn)刀架的設(shè)計(jì)原理和依據(jù) 12

3.1數(shù)控車床的六角回轉(zhuǎn)刀架的換刀工程 12

3.2數(shù)控車床的六角回轉(zhuǎn)刀架的設(shè)計(jì)要求 13

3.3數(shù)控車床的六角回轉(zhuǎn)刀架的機(jī)構(gòu)設(shè)計(jì)中的幾個(gè)主要問題 13

3.4本章小結(jié) 14

第四章 數(shù)控車床的六角回轉(zhuǎn)刀架的機(jī)構(gòu)設(shè)計(jì) 15

4.1數(shù)控車床的六角回轉(zhuǎn)刀架的分度機(jī)構(gòu)結(jié)構(gòu)設(shè)計(jì) 15

4.1.1分度機(jī)構(gòu)結(jié)構(gòu)設(shè)計(jì)的總思路 15

4.1.2分度機(jī)構(gòu)的刀架主軸設(shè)計(jì) 15

4.1.3主活塞的設(shè)計(jì) 17

4.1.4端齒盤離合器的設(shè)計(jì) 21

4.1.5分度活塞的設(shè)計(jì) 29

4.2精定位機(jī)構(gòu)——活動(dòng)插銷機(jī)構(gòu)設(shè)計(jì) 30

4.2.1定位原理、設(shè)計(jì)思路 30

4.2.2材料選擇 30

4.2.3活動(dòng)插銷機(jī)構(gòu)的結(jié)構(gòu)設(shè)計(jì) 30

4.2.4插銷機(jī)構(gòu)的公差帶設(shè)計(jì) 31

4.2.5對(duì)插銷軸進(jìn)行校核 32

4.2.6校核結(jié)論 33

4.3 刀夾襯套的設(shè)計(jì)簡述 34

參考文獻(xiàn) 38

致謝 39

附錄清單 40