鏜齒輪泵體孔組合機(jī)床設(shè)計(jì)畢業(yè)設(shè)計(jì)

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中 文 摘 要

隨著社會(huì)的發(fā)展，液壓系統(tǒng)有其獨(dú)特的優(yōu)點(diǎn)，因此被廣泛地應(yīng)用在各種場(chǎng)合。液壓泵是液壓系統(tǒng)不可缺少的組成部分，因此需要大批量生產(chǎn)，然而在大批量的生產(chǎn)過(guò)程中效率問(wèn)題是一個(gè)急待解決的問(wèn)題。通用機(jī)床加工適應(yīng)性強(qiáng)但效率低，因此需要設(shè)計(jì)一種專(zhuān)用機(jī)床來(lái)解決效率問(wèn)題。本次畢業(yè)設(shè)計(jì)就是要解決這一問(wèn)題，設(shè)計(jì)一臥式雙面鏜床，其中進(jìn)給系統(tǒng)我用液壓滑臺(tái)來(lái)支撐并提供動(dòng)力，由于液壓滑臺(tái)尤其獨(dú)特的優(yōu)勢(shì)，這樣就可保證加工的質(zhì)量。我們采用液壓工作臺(tái)和液壓驅(qū)動(dòng)的專(zhuān)用夾具，一次裝夾可以同時(shí)加工四個(gè)工件，然后工作臺(tái)移位進(jìn)行下一工步，這樣一次性加工出四個(gè)零件。這樣既保證了加工效率又保證了加工質(zhì)量 。
在設(shè)計(jì)中，為了降低成本我們盡量選用標(biāo)準(zhǔn)零部件，比如：床身、動(dòng)力頭…。根據(jù)零件的尺寸特點(diǎn)和工步安排，應(yīng)該設(shè)計(jì)一專(zhuān)用的滑臺(tái)和工作臺(tái)、夾具。
這樣，把各零部件按照一定的裝配精度和裝配要求裝配好，效率問(wèn)題就隨之而解了。

關(guān)鍵詞 ：專(zhuān)用機(jī)床  液壓滑臺(tái)  效率  工作臺(tái)

 
畢 業(yè) 設(shè) 計(jì) 外 文 摘 要
Title  Combination machine tool design for processing the gear-pump holes                                                   
Abstract
With the development of society, the hydraulic system has its unique advantages, so it is widely used in various occasions. Hydraulic pump of the hydraulic system is an important part, but in large quantities , the efficiency of the production process is a pressing issue. Universal machine tool is adaptable ,but it has low efficiency. we need to design a special machine to solve the problem of efficiency. The graduation project is to solve this problem, the design of a two-sided horizontal boring machine, which feed system I use hydraulic slider to support and provide the impetus, as hydraulic slider particularly unique advantages, such assurances can be processed .The quality of our use of hydraulic table and hydraulic-driven special fixture, the fixture can be processed in four parts at the same time, and then shift to the next table step, this one-time processing four parts. This will ensure that the processing efficiency of the processing and quality assurance.
In the design, in order to reduce the costs as much as possible we have chosen the standard components, such as: Bed, dynamic head…and so on. According to parts of the size and characteristics of the further arrangements,I should be a design for the slider and workstations, fixture.
In this way, the various parts of the assembly in accordance with certain requirements of assembly and assembly accuracy, and efficiency problems is not a really problem.

Key words  hydraulic slider   efficiency   workstations

目   錄

1   緒論 1
1.1 概述 1
1.2 行業(yè)企業(yè)產(chǎn)品結(jié)構(gòu)的變化 1
1.3 組合機(jī)床技術(shù)裝備現(xiàn)狀與發(fā)展趨勢(shì) 2
1.4 組合機(jī)床的工藝范圍 2 
1.5 組合機(jī)床的通用部件組成 2
1.6 組合機(jī)床的設(shè)計(jì)思想 2
1.7本設(shè)計(jì)的內(nèi)容及要求 3
2   總體設(shè)計(jì) 4
2.1 被加工零件圖及技術(shù)要求 4
2.2制定工藝方案 4
2.3 機(jī)床結(jié)構(gòu)方案的分析和確定 5
2.4被加工零件工序圖的作用和要求 5
2.5加工示意圖 6
2.6刀具耐用度及生產(chǎn)率的計(jì)算  9
2.7床身的選擇 11
2.8機(jī)床尺寸聯(lián)系圖 11
2.9動(dòng)力頭型號(hào)的確定 13
2.10機(jī)床主軸箱的設(shè)計(jì) 14
2.11液壓系統(tǒng)的設(shè)計(jì) 18
2.12電器控制系統(tǒng)的設(shè)計(jì) 20
3   液壓滑臺(tái)的設(shè)計(jì) 23
3.1滑臺(tái) 23
3.2滑座 23
3.3 油缸的設(shè)計(jì) 24
4   夾具的設(shè)計(jì) 28
4.1定位元件的設(shè)計(jì) 28
4.2夾緊元件的設(shè)計(jì) 28
4.3夾具體的設(shè)計(jì) 29
5  工作臺(tái)的設(shè)計(jì) 31
6  機(jī)床的裝配、調(diào)整與精度設(shè)計(jì) 32
6.1檢驗(yàn)項(xiàng)目 32
6.2測(cè)量工具 32
6.3部件裝配及精度檢查 32
7  機(jī)床的總裝與調(diào)整 34
8  機(jī)床設(shè)計(jì)的特點(diǎn)與不足之處 35
結(jié)束語(yǔ) 36
致  謝 37
參考文獻(xiàn) 38